- China's Leading Leak Tester&Bottle Bagger Brand
- Supplier Of lntelligent Production Line For Bottle Blowing
Size: 3560*950*1900
Conveyor belt height: 1000MM-1500MM
Speed: 2000-6000PCS/H
Power: 2.5KW
Equipment configuration: Schneider inverter, Huaruo camera, imported sensor, JWLB01S and JWLR01 light source.
Working bottle size: 100ML-1L
First, the Panguan team after in-depth research, technical research into the introduction of European advanced visual computing software, to solve the following problems:
1. The raw edge of the bottle mouth and obvious cracks and gaps.
2. The mouth of the bottle is short
3. Bottle mouth deformation
4. Seal the mouth of the bottle
5. Large black spots and lines above and below the bottle, front and back, 0.2mm
6. Significant arm thickness difference.
7. Thick closing line, etc.
8. Measuring the size of the bottle mouth
9. Big color difference
10. Obvious thickness.
Second, the source of Europe's famous computing software and AI detection technology, imported core technology and accessories.
Size: 3560*950*1900
Conveyor belt height: 1000MM-1500MM
Speed: 2000-6000PCS/H
Power: 2.5KW
Equipment configuration: Schneider inverter, Huaruo camera, imported sensor, JWLB01S and JWLR01 light source.
Working bottle size: 100ML-1L
Description: The bottle is sent to the visual station through the clamping transition conveyor belt, the position is confirmed by the electric eye, the bottle bottom is identified by the camera, and the computer is calculated to distinguish the OK bottle and the NG bottle, and the NG bottle is dropped to the NG frame by the falling cylinder; OK bottle is transferred to the next station, the position is confirmed by the electric eye, the bottle mouth is identified by the camera, and the OK bottle and NG bottle are judged by the computer. The NG bottle is dropped to the NG frame by the falling cylinder; OK bottle is transferred to the next station, the position is confirmed by the electric eye, four cameras take pictures of the bottle body identification, the computer calculates and identifies OK bottle and NG bottle, and the NG bottle falls through the cylinder to the NG frame; OK bottle is transferred to the next station.
Technical background:
1. Blow molding enterprises are difficult to recruit workers at night;
2. Workers' wages are increasing day by day;
3. Human behavior inspection of product quality is unstable;
4. Customers often because of quality problems (complaints - deductions - and even returns).
Detection index:
Test item | Detection accuracy | Rejection rate | False reject rate |
Mouth oval | ＞±0.5mm | 99.9% | 0.1% |
Pile material on the top of the bottle | Length * Width＞0.9mm*0.9mm | 99.9% | 0.1% |
The mouth of the bottle is short of material | Length * width * height＞0.6mm*0.6mm*0.3mm | 99.9% | 0.1% |
A flash on the top of a bottle | Length * Width＞1mm*1mm | 99.9% | 0.1% |
The mouth of the bottle is dirty | 0.6mm*0.6mm And contrast＞25 | 99.9% | 0.1% |
Black spots and dirt on the bottle | 0.5mm*0.5mm，Contrast＞25 The secondary forming position is excluded 0.2mm*0.2mm，Contrast＞50 The secondary forming position is excluded | 99.5% | 0.1% |
The hole in the bottle | Length * Width＞20mm*20mm | 99.5% | 0.1% |
The bottle has thin walls | 5*5mm，The defect is clearly visible in the camera | 99.5% | 0.1% |
The bottom of the bottle is dirty | 0.5mm*0.5mm，Contrast＞25 The secondary forming position is excluded 0.2mm*0.2mm，Contrast＞50 The secondary forming position is excluded | 99.5% | 0.1% |
Bottom piercing | Length * Width＞2*2mm，he defect is clearly visible in the camera | 99.5% | 0.1% |
Bottom size | ＞±0.2mm | 99.9% | 0.1% |
Bottom eccentricity | > ±2mm Note: PET products | 99.5% | 0.1% |
The inside of the bottle bottom is dirty | 0.5mm*0.5mm and contrast > 35 | 99.5% | 0.1% |
Pile material inside bottle bottom | 5mm*5mm and contrast > 35 | 99.5% | 0.1% |
Note: The above parameters are determined based on the camera's focusing plane
